深圳市康华尔电子有限公司

诚信通第9年
咨询热线:0755-27838351
联系康华尔电话: 0755-27838351手机: 138 2330 0879Q Q: 632862232立即咨询邮箱: konuaer@163.com
首页晶振官方博客 Cleaning quartz based products in PCB by ultrasonic

Cleaning quartz based products in PCB by ultrasonic

来源:http://www.konuaer.com 作者:康华尔工程部 2019年10月30
  Cleaning quartz based products in PCB by ultrasonic
  The use of an ultrasonic-bath is a common method of cleaning electronic components and printed circuit boards (PCBs).
  This method uses ultrasound and a solvent to clean items by creating cavitation bubbles which are produced by high frequency pressure (sound) waves to agitate the cleaning liquid, forcing contamination to be removed.
  Ultrasound is sound beyond the normal hearing range of humans with a typical bath operating around 40kHz although other frequency equipment is available.
  Modern ultrasonic cleaning baths may have the facility to alter the bath frequency and this is useful as it may help to reduce self-resonance by sweeping the frequency up and down thus helping to alleviate damage that may be created at one specific frequency.
  To date, little research on the use of ultrasonic cleaning of quartz components has been done. The only generally available background information was published by GEC-Marconi, Hirst Research Centre in England in 1992 and titled The Effects of Ultrasonic Cleaning on Device Degradation — Quartz Crystal Devices. The authors of the report are surprisingly optimistic in the tone of their conclusions, despite finding many failures even in their small sample size. Failures were found to be significantly higher in low cost high volume quartz devices. However if considering this report, it is important to recognise that quartz crystal manufacturing has changed very dramatically in the intervening years. The size, packaging and mounting structure of modern ceramic packages are not comparable to the metal can packages analysed in this report, additionally the general quality control of low cost high volume manufacturing is very different today than in 1992.
  As a general comment, crystals in the MHz range (which use AT cut quartz blanks), should survive an ultrasonic cleaned process unharmed. Although the overall frequency and specification must be taken into account because higher frequencies use thinner quartz blanks which are more susceptible to breakage than thicker lower frequency devices.
  However, crystals that use ‘tuning-fork’ technology to produce low frequencies such as the common 32.768kHz watch crystals are significantly higher risk. In their application these crystals are designed to work at very low drive levels, the internal architecture of these crystals is designed to excite resonance with very low input power levels, meaning higher power levels can cause physical damage more easily than other products. The frequencies used in ultrasonic are also much closer to the resonant frequency of the quartz, further increasing the likelihood of self-resonance.
  With the above points it can be seen that the use of ultrasonic cleaning on PCB’s containing quartz products is not without risks. For low frequency crystals, in the kHz range, IQD do not recommend the use of ultrasonic cleaning. For other crystal types we recommend that experimentation is undertaken to assess the risk before use in production.
  If you are considering using ultrasonic cleaning in your production process then we would recommend that some experimentation is undertaken working with the specific vibration frequencies and energy levels that the components will see in your cleaning equipment to prove suitability. We also recommend that the specific crystal to be used on the PCB is used in the assessment experimentation.
  The Institute for Interconnecting and Packaging Electronic Circuits (IPC) paper IPC-TM-650, titled Test to Determine Sensitivity of Electronic Components to Ultrasonic Energy, this provides a good starting point for any experimentation.
正在载入评论数据...

发表评论:

姓名:
邮箱:
验证: 验证码
正文:

欢迎参与讨论,请在这里发表您的看法、交流您的观点。

此文关键字: Quartz Crystaloscillator
诚征下列地区 晶振 | 石英晶振 | 圆柱晶振 | 贴片晶振 | 陶瓷晶振 | 石英晶体谐振器 | 频率元件 的合作伙伴:
深圳市 广州市 北京 上海 东莞 佛山 中山 顺德 珠海 杭州 温州 武汉 长沙 南京 大连 长春 西安 郑州 澳门 沈阳 南宁 昆明 济南 重庆 成都
有源晶振,表晶,石英晶振,,贴片晶振,声表面滤波器,陶瓷晶振,陶瓷雾化片,陶瓷滤波器,微孔雾化片,微孔雾化片,单片158KHz微孔雾化片,单片陶瓷雾化片,雾化片,进口晶振,F11声表面滤波器,TO-39声表面滤波器,3*3贴片声表面滤波器,KDS晶振,爱普生晶振,精工晶振,村田晶振,京瓷晶振,NDK晶振,NX3225SANDK晶振,NX5032GANDK晶振,有源晶振,温补晶振,KDS晶振DST310S,爱普生晶振FC-135,爱普生晶振MC-146,精工晶振SC-32S,精工晶振SSP-T7;
在线客服
在线客服
close
在线客服 康华尔微信号
康华尔公众号